Crusher Optima
Sub-millisecond vibration sensing and AI failure prediction. Cut unplanned downtime by 78%, optimize ore yield per cycle, and keep workers safe with AI vision compliance monitoring.
Explore →Masix Smart Automation engineers AI-powered IoT automation across three high-impact verticals — crushing operations, commercial building management, and automated parking systems. Founded in 2019. Real intelligence. Measurable ROI.
Sub-millisecond vibration sensing and AI failure prediction. Cut unplanned downtime by 78%, optimize ore yield per cycle, and keep workers safe with AI vision compliance monitoring.
Explore →Full-stack edge IoT building management — HVAC, occupancy, lighting, security, and utility optimization unified in a single dashboard. Achieve 96% energy efficiency.
Explore →Automated Stacker, Puzzle, and Tower parking systems that multiply capacity in the same footprint — with independent vehicle access, safety interlocks, and real-time monitoring.
Explore →Full on-site assessment mapping every pain point, data source, and integration requirement before a single sensor ships.
Wireless mesh installed in a single shift. Zero production downtime. Calibrated and validated against your live baseline.
Domain-specific ML models trained on your real operational data for 14 days — building bespoke intelligence unique to your facility.
Predictive and prescriptive analytics go live. 24/7 support, quarterly model retraining, SLA-guaranteed uptime.
"Within 3 months of deploying Crusher Optima, we avoided a catastrophic jaw failure worth ₹45 lakhs. This system paid for itself in one incident."
"Building Optima cut our common-area electricity bill by 44% in the first quarter. The occupancy-linked HVAC alone saved ₹18 lakhs annually."
"The Puzzle parking system tripled our basement capacity. Residents retrieve their cars in under 90 seconds — no more hunting for parking at peak hours."
Masix Smart Automation's predictive intelligence engine runs on Synapraxis AI — a sovereign-grade industrial automation platform. Every model, every alert, every optimization decision is processed through Synapraxis AI's edge-native architecture, ensuring sub-100ms decisions with zero cloud dependency. Fully responsive on desktop and mobile.
Founded in 2019 by KB Sharma and Nikhil Sharma in Pune, Maharashtra, Masix Smart Automation was built on a single conviction: India's quarries, commercial buildings, and parking infrastructure deserve the same tier of AI intelligence that Fortune 500 companies deploy. Powered by Synapraxis AI, we have spent six years proving that conviction right — one sensor, one plant, one project at a time.
Every deployment is a mission to eliminate preventable losses — in energy, in yield, in downtime, in safety incidents.
40% of revenue goes back into R&D. Our models get better every quarter because we treat every deployment as a learning event.
We don't sell software and disappear. Our engineers embed in your operations for the first 90 days of every deployment.
Our models are trained on Indian conditions — monsoon variability, Indian grid infrastructure, and local equipment ecosystems.
KB Sharma co-founded Masix Smart Automation with a mission to bring industrial-grade intelligence and automated infrastructure to Indian businesses. He leads all product engineering, R&D, and the technical architecture across Crusher Optima, Building Optima BMS, and Parking Optima.
Nikhil drives Masix Smart Automation's strategic vision, investor relations, and enterprise go-to-market execution. He oversees company operations, client partnerships, and expansion across industrial automation, commercial BMS, and automated parking verticals.
Varun leads enterprise sales, strategic partnerships, and field deployment operations across Masix Smart Automation's core verticals — from crusher plant installations to commercial tower BMS and automated parking projects nationwide.
Masix Smart Automation founded in Pune, Maharashtra by KB Sharma and Nikhil Sharma. Mission: make industrial AI accessible to Indian businesses. First client: a stone crusher plant in Rajasthan.
Crusher Optima v1.0 launched across 5 crushing plants. 65% reduction in unplanned downtime achieved in first 6 months. Series A funding secured.
Building Optima BMS and Parking Optima debut. First commercial tower deployment in NCR achieves 40% HVAC savings. Varun Raj joins as VP.
Masix Smart Automation moves HQ to Office No. 3, Aura Industrial cluster, Dalvi Plaza, Shivane, Pune - 411023. Partnership with Synapraxis AI announced. Platform rebranded as 'Powered by Synapraxis AI'.
Parking Optima Puzzle system launched for high-density commercial deployments. 100th active deployment milestone. Team grows to 85+ engineers across 4 offices.
Unified IIoT 4.0 platform launched. 150+ deployments active. International expansion into Southeast Asia and Middle East. Series B closed.
Visit by appointment. Our engineers are also available for on-site facility assessments across India.
All Masix Optima platforms run on the Synapraxis AI engine — industrial automation stack built for desktop and mobile operations.
Deploy a dense mesh of vibration, temperature, and load sensors directly on your crushing plant — delivering sub-millisecond anomaly detection, 12-day maintenance windows, and yield optimization that crushes competitors' uptime numbers.
Standard sensors miss early-stage micro-vibrations. By the time an alarm fires, the bearing is gone. Crusher Optima detects deviations at 0.2 mm/s — weeks before failure.
Overloaded motors and clogged lubrication channels silently build dangerous heat. Our multi-point thermal mesh creates a live surface map — no blind spots.
Feed rate imbalances and liner wear patterns silently erode your output by 10–20%. Our AI continuously adjusts chamber parameters for peak particle size distribution.
PPE non-compliance near rotating equipment is India's top cause of quarry injuries. Our AI safety cameras deliver zone-intrusion and PPE alerts in under 200ms — 24/7.
Trained on millions of crusher hours. Identifies the exact component, predicts failure mode, gives you a 12-day window. Integrates with your CMMS for automated work orders.
Vibration, temperature, current, load, and acoustic sensors meshed into a single real-time digital twin. Wireless, battery-backed, IP67-rated for quarry environments.
Continuously adjusts CSS, feed rate, and eccentric throw parameters to maintain peak particle size against liner wear. Most plants see +14% yield gain within 60 days.
Computer vision cameras monitor every danger zone — PPE compliance, zone intrusion, and equipment proximity — with real-time alerts and video logging.
Real-time OEE, MTBF tracking, maintenance cost analytics, and plant availability — built for managers who need answers, not more tabs.
Wireless deployment completes in a single shift window. Your production schedule is never interrupted.
"Within 3 months of deploying Crusher Optima, we avoided a catastrophic jaw failure worth ₹45 lakhs. The 12-day predictive window let us schedule the repair during a planned shutdown. This system paid for itself in one incident."
Custom ROI projection delivered within 48 hours.
Building Optima unifies every IoT layer in your commercial property — HVAC, lighting, access control, utility metering, occupancy sensing — into a single AI-driven platform that slashes energy costs and eliminates facility surprises.
RFID reader, boom barrier, and parking space management in one flow — entry, exit, and bay occupancy tracked in real time from the BMS dashboard.
Lights and fans controlled from the mobile app and dashboard — schedule, zone control, and remote on/off across floors and rooms.
Live tank level tracking with automatic water-pump on/off. Continuously monitors water quality including TDS and pH.
Centralised AC control from the app and dashboard — setpoints, schedules, and zone-wise operation for efficient cooling.
Full building energy consumption tracking plus power monitoring with short-circuit protection for safer electrical operations.
Smart sensors for temperature, smoke, and AQI — early alerts so the building stays protected and air quality stays visible.
One platform to integrate all cameras — unified live view, alerts, and monitoring alongside the rest of your Building Optima BMS modules.
"Building Optima cut our common-area electricity bill by 44% in the first quarter. The occupancy-linked HVAC alone saved ₹18 lakhs annually. Our LEED recertification team called it a game-changer."
Comprehensive BMS assessment — energy baseline, occupancy mapping, and ROI projection for your facility.
Parking Optima delivers intelligent automated parking solutions for residential complexes, commercial towers, and high-density urban developments — combining Stacker, Puzzle, and Tower systems with real-time monitoring, safety interlocks, and seamless vehicle retrieval.
Parking Optima integrates Stacker, Puzzle, and Tower automated parking architectures under a unified, symmetric control and monitoring platform — engineered for Indian residential, commercial, and urban deployment conditions.
The Stacker Parking System utilises a precision vertical lift mechanism to stack two vehicles safely within a single parking space footprint — effectively doubling capacity without expanding your built area. A robust hydraulic or screw-drive lift platform raises the upper pallet while the lower bay remains accessible, or both bays operate in tandem depending on configuration.
Engineered for low-to-medium clearance residential and commercial zones — apartment basements, office parkades, and retail podiums where ceiling height is constrained but density demands are high. Available in both independent and dependent configurations: independent stackers allow retrieval of either vehicle without moving the other; dependent stackers optimise cost for applications where access patterns are predictable.
The Puzzle Parking System is a fully automated, multi-level matrix that moves vehicle pallets horizontally and vertically across a grid to dynamically clear a path for any specific car — no manual intervention, no waiting for other vehicles to be moved first. Each parking bay is an independently addressable cell in the matrix, controlled by a central PLC with redundant safety logic.
Designed for maximum space efficiency in high-density environments: large commercial complexes, IT parks, hospital parking structures, and urban redevelopment projects where land cost makes every square metre critical. Independent access capability means any vehicle can be retrieved without relocating others — a true differentiator over conventional puzzle systems that require cascade moves.
The Tower Parking System is a fully automated vertical parking tower that lifts vehicles on pallets to multiple stacked levels — delivering maximum capacity on a minimal ground footprint. A central lift shaft with precision electromechanical or hydraulic drive transports cars to assigned levels, while symmetric bay layout on each floor ensures balanced load distribution and predictable cycle times.
Ideal for high-rise residential societies, commercial plazas, hospitals, and urban plots where horizontal expansion is impossible. Tower systems scale from mid-rise to high-density configurations (typically 8–20+ levels), with optional dual-tower and circular arrangements for even greater throughput. Fully integrated with Parking Optima for live occupancy, retrieval queues, and safety monitoring.
Live status of every lift, pallet, and bay across Stacker, Puzzle, and Tower installations. Instant alerts for mechanical faults, communication loss, or abnormal cycle times — visible on the Parking Optima dashboard and mobile app.
Multi-layer mechanical locks, photoelectric sensors, and emergency stop circuits at every motion axis. CE-compliant safety architecture with documented lockout procedures.
Native integration with Building Optima BMS for unified access control, visitor management, and energy sub-metering across parking and building systems.
Peak-hour occupancy heatmaps, average retrieval times, and revenue-per-bay reporting for commercial parking operators.
Request vehicle retrieval, view queue status, and receive ready notifications — iOS, Android, and web dashboard.
Site assessment, clearance mapping, and ROI projection for Stacker, Puzzle, or Tower deployment at your facility.
Masix Smart Automation IIoT platforms are purpose-engineered for the operational realities, regulatory frameworks, and data environments of each industry — not generic adapters.
Crusher AI monitoring, blasting safety, ore grade analytics.
BMS for Grade-A offices, IT parks, malls, hospitals.
Stacker, Puzzle, and Tower parking systems for residential, commercial, and urban high-density zones.
Production line monitoring, energy management, quality AI for FMCG, pharma, auto-components.
HVAC purity control, cold-chain monitoring, access security for hospitals and diagnostic labs.
Whether you're running a crusher plant or managing a 40-floor commercial tower, our engineers want to understand your operations before recommending anything. Start with a conversation.
Every inquiry is triaged by our Synapraxis AI assistant before being routed to the right product specialist — available on web and mobile.
Our team will respond within 4 hours.
Access your Optima platform dashboard directly
We're 85+ engineers strong across Pune, Noida, Hyderabad, and Chandigarh. We solve hard problems on real hardware in complex environments — not demo sandboxes.
Ship production code to 150+ live deployments. Your work runs on real machines within weeks.
Hardware, firmware, edge ML, cloud backend, and frontend — all layers of the stack.
Top-quartile salaries, performance ESOPs, and annual profit-sharing for all team members above L3.
₹60,000/year per engineer. Conferences, certifications, courses — no approvals needed.
Engineering leads travel quarterly to oversee deployments in Southeast Asia and the Middle East.
Comprehensive health insurance for you and your family, including parents.
Don't see your role? Send your CV to: info@masixsmart.com with subject Open Application — [Your Specialisation]